Your proposed strategy of utilizing an external SSD is an excellent workaround to the SAN capacity constraint. By introducing this temporary hardware, you successfully create the necessary swing space to hold the newly converted virtual hard disks without fighting for storage on your existing infrastructure.
Before you format the associated datastores, you must strictly manage your Storage Area Network connections to avoid catastrophic disruptions. Before utilizing the Windows Disk Management console to initialize and format the old VMware VMFS datastore, you must ensure that specific Logical Unit Number is completely unmapped and masked from the remaining two ESXi hosts at the SAN controller level. If the remaining ESXi hosts still have active storage paths to a volume that is suddenly formatted by Windows, it will trigger severe All Paths Down or Permanent Device Loss errors on the VMware side, potentially crashing your remaining production environment.
When transitioning your virtual machines from the external SSD to the newly formatted SAN storage, you should avoid manually moving the folders and files. Instead, format your new SAN volume using the Resilient File System with a 64KB allocation unit size to optimize for virtualization. Once mounted to a path like E:\Hyper-V, you can use Hyper-V Manager to execute a Live Storage Migration. This built-in feature allows you to seamlessly transfer the running virtual machines from the external SSD directly to the SAN without any downtime, while automatically updating all internal path configurations and eliminating the risk of manual file copying errors.
You should also remain mindful of the I/O limitations inherent to external drives during your testing phase. Depending on the USB interface, running multiple production workloads simultaneously from an external SSD might saturate the bus connection. If this occurs, you may notice significant performance degradation and start seeing Event ID 153 storage warnings in the Windows Event Viewer, meaning you should keep the external testing window as brief as possible before migrating the data to the SAN.
VP